Fuzzy Logic Approach to Diagnosis of Feedwater Heater Performance Degradation

Since failure in, damage to, and performance degradation of power generation components in operation under harsh environment of high pressure and high temperature may cause both economic and human loss at power plants, highly reliable operation and control of these components are necessary. Therefore, a systematic method of diagnosing the condition of these components in its early stages is required. There have been many researches related to the diagnosis of these components, but our group developed an approach using a regression model and diagnosis table, specializing in diagnosis relating to thermal efficiency degradation of power plant. However, there was a difficulty in applying the method using the regression model to power plants with different operating conditions because the model was sensitive to value. In case of the method that uses diagnosis table, it was difficult to find the level at which each performance degradation factor had an effect on the components. Therefore, fuzzy logic was introduced in order to diagnose performance degradation using both qualitative and quantitative results obtained from the components' operation data. The model makes performance degradation assessment using various performance degradation variables according to the input rule constructed based on fuzzy logic. The purpose of the model is to help the operator diagnose performance degradation of components of power plants. This paper makes an analysis of power plant feedwater heater by using fuzzy logic. Feedwater heater is one of the core components that regulate life-cycle of a power plant. Performance degradation has a direct effect on power generation efficiency. It is not easy to observe performance degradation of feedwater heater. However, on the other hand, troubles such as tube leakage may bring simultaneous damage to the tube bundle and therefore it is the object of concern in economic aspect. This study explains the process of diagnosing and verifying typical failure mode of feedwater heater such as high drain level, low shell-side pressure, tube-side plugging and water box plate defect based on fuzzy logic approach and simulation model. Keyword: Feedwater Heater, Degradation, Diagnosis, Fuzzy logic